Getting Started | |||
Intro to Course Contents + Section Slides | 00:04:00 | ||
Course Material Source | 00:01:00 | ||
What is Value Stream Mapping | 00:02:00 | ||
What is the problem with “point improvements” | 00:03:00 | ||
Why Value Stream Mapping is an Essential Tool? | 00:02:00 | ||
Material and Information Flows | 00:02:00 | ||
Selecting a Product Family | 00:03:00 | ||
Using the Mapping Tool – Key Tip | 00:02:00 | ||
The Current State Map | |||
Section 2 Contents + Section Slides | 00:01:00 | ||
Introduction | 00:11:00 | ||
A Few Mapping Tips | 00:04:00 | ||
Steps for Current State Map | 00:02:00 | ||
Drawing Step 1 – Understand Customer Requirement | 00:05:00 | ||
Drawing Step 2 – Draw The Basic Production Processes | 00:13:00 | ||
Drawing Step 3 – Draw Inbound & Outbound Logistics | 00:04:00 | ||
Drawing Digital Value Stream Map (iGrafx / Excel / Visio) | |||
Using Excel to Draw Value Stream Map + Template | 00:09:00 | ||
Visio 01: Using Microsoft Visio to Create Value Stream Map Document + Template | 00:04:00 | ||
Visio 02: Using Microsoft Visio to Draw Value Stream Map | 00:07:00 | ||
Visio 03: Using Microsoft Visio to Export PDF Document | 00:01:00 | ||
iGrafx 01: Using iGrafx to Create Value Stream Map Document + Templates | 00:01:00 | ||
iGrafx 02: Using iGrafx to Draw Value Stream Map | 00:06:00 | ||
iGrafx 03: Using iGrafx to Export PDF Document | 00:01:00 | ||
Guidelines to a Lean Value Stream | |||
Section 4 Contents + Section Slides | 00:01:00 | ||
Introduction | 00:08:00 | ||
Produce to Takt | 00:02:00 | ||
Continuous Flow | 00:04:00 | ||
Use Supermarkets | 00:11:00 | ||
Schedule ONE Process | 00:04:00 | ||
Level the production mix | 00:04:00 | ||
Level the production volume | 00:08:00 | ||
Every Part Every (EPE) | 00:04:00 | ||
Summary of Guidelines | 00:05:00 | ||
Drawing the Future State Map | |||
Introduction + Section Slides | 00:09:00 | ||
Question #1: What is Acme’s takt time for the chosen product family? | 00:02:00 | ||
Question #2: Should Acme build a supermarket or Directly to Shipping? | 00:05:00 | ||
Question #3: Where can Acme introduce continuous flow? | 00:13:00 | ||
First View of Future Value Stream Map (Q1-Q2) | 00:03:00 | ||
Question #4. Where will Acme need to use supermarket pull systems? | 00:08:00 | ||
Second View of the Future-State Map Showing Stamping and Raw Material Supermarke | 00:02:00 | ||
Question #5: What single point in the production chain should be scheduled? | 00:02:00 | ||
Question #6: How should Acme level the production mix at the pacemaker process? | 00:08:00 | ||
Question #7: What consistent increment of work should Acme release / take away? | 00:04:00 | ||
Question # 8: What process improvements will be necessary to achieve future VSM? | 00:02:00 | ||
Acme Stamping Steering Bracket Future State | 00:06:00 | ||
Work Plan and Implementation | |||
Introduction + Section Slides | 00:01:00 | ||
Implementation Key Tips + How to get personal feedback on your VSM? | 00:06:00 | ||
Assignment | |||
Assignment – Value Stream Mapping | 00:00:00 |
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